We provide rapid plastic injection moulding tools and plastic injection moulding parts in various industries. For a quick turnaround we can make an aluminium mould which cuts the lead-time and cost, but does no compromise quality. Additionally, we can use a “Master Unit Die”. Using this method, quality moulds can be produced with a very short lead-time at a very competitive price. Rapid injection tooling is often used as a “bridge” between plastic prototypes and production injection moulded parts. We pride ourselves on our excellent communication and customer focused mentality.
Rapid Injection moulding means that we can make a simple injection mould at lower cost, shorter lead time compared againt the mass production moulds without sacrifice product quality. The rapid injection mould is commonly used to fill in the gap between the rapid prototype and mass production parts, this is a proved better way to produce customized plastic products at low volume, or to further evalute product design and process capability of a new product before mass production.
Design For Manufacturing
Design For Manufacturing (DFM) is an essential part of the product development cycle. This process is always best carried out at the design/prototype stage, in order to keep overall product manufacturing cost to a minimum. We will do this as a matter of course for all rapid injection tooling inquiries.
There is no substitute for experience, and our experience has taught us to make moulds in a metal on condition for critical areas. Once the DFM is complete and mould layout is agreed, including position and type of gate, ejector pins position and parting line position are agreed, we make a mould and aim for holes to be small and walls to be thin, so that we can finely adjust the sizes to create parts of the correct geometry quickly. This way, we can get first off samples to you, and on your desk in a matter of days, often as quickly as 7-10 days if time is critical.
Surface Texture
Textures on a plastic product give a part the appearance of sandblasting, wood, leather or others effect designed by customer. If you require your parts to be textured, please just send us the specification, like Mold-Tech texture standards. We can apply textures of all kinds normally used in plastic injection moulding. For the rapid tooling, If you do not have specific requirement of your product appearance, we can apply direct sandblasting with different media size on the mould, this is a quick and cost effective way for rapid injection moulds.
Plastic Material Selection
We can produce parts in most kinds of injection mould-able plastics including a wide selection of engineering plastics for high performance components and also all general plastic materials. We can also provide 2 shot parts and over moulded parts according to your needs. In addition to plastic parts, we also provide compression and injection moulded rubber parts in a wide rage of materials including: EPDM, FKM, NBR, PU, Q, to name a few!
Rapid injection moulding process or moulded plastic products are widely applied in many industries, including most of commerical products, like home appliance industry, office accessories industry, electrical tools, auto industries and electronic devices.
| Material Name | Density | Shrink Rate% |
| ABS (Acrylonitrile Butadiene Styrene) | 1.05 – 1.18 | 0.50- 0.70 |
| PP (Polypropylene) | 0.90 – 0.92 | 1.00 – 2.50 |
| PC (Polycarbonate) | 1.18 – 1.22 | 0.50 – 0.80 |
| PA/Nylon (Polyamide) | 1.05 – 1.15 | 0.80 – 2.20 |
| PVC (Polyvinyl Chloride) | 1.10 – 1.70 | 0.30 – 1.30 |
| POM (Polyoxymethylene) | 1.40 – 1.42 | 0.20 – 0.25 |
| PMMA (Polymethyl methacrylate) | 1.17 – 1.20 | 0.20 – 0.60 |
| HDPE (High Density Polyethylene) | 0.94 – 0.97 | 1.50 – 3.00 |
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Injection Moulding Services for Kaleen – Amazing Customer Testimonials
COLETEK have been absolutely fantastic in their support and manufacture of various components for us. Our designs are always bespoke, intricate and low volume and it’s great to have an Australian company like COLETEK as a trusted and quality manufacturer for our spacecraft mechanical components and assemblies – which have been flight proven through successful mission operations. Keep up the great work!
We had the opportunity to work with Coletek on the re-work of some complex SMD PCB assemblies during 2019. The work was carried out to a very high standard and we were extremely pleased with the outcome. We would not hesitate to recommend COLETEK for any type of complex technology work requiring high accuracy and professionalism.
Skykraft is a Canberra based company designing and developing spacecraft for the delivery of global space-based services. Luke and the team have been very responsive with quotes and delivery of machined parts for our company. Looking forward to working with COLETEK on our space programmes.
Delivered excellence on time, great work and great team, thanks!
Skykraft is a Canberra based company designing and developing spacecraft for the delivery of global space-based services. Luke and the team have been very responsive with quotes and delivery of machined parts for our company. Looking forward to working with COLETEK on our space programmes.
We've worked with Luke and the team on and off for the past two years. We've found them very accessible and extremely thorough in their dealings. Their documentation is second to none and we’d have no hesitation recommending them on this basis alone.
We had the opportunity to work with Coletek on the re-work of some complex SMD PCB assemblies during 2019. The work was carried out to a very high standard and we were extremely pleased with the outcome. We would not hesitate to recommend COLETEK for any type of complex technology work requiring high accuracy and professionalism.
We've worked with Luke and the team on and off for the past two years. We've found them very accessible and extremely thorough in their dealings. Their documentation is second to none and we’d have no hesitation recommending them on this basis alone.
COLETEK have been absolutely fantastic in their support and manufacture of various components for us. Our designs are always bespoke, intricate and low volume and it’s great to have an Australian company like COLETEK as a trusted and quality manufacturer for our spacecraft mechanical components and assemblies – which have been flight proven through successful mission operations. Keep up the great work!
Delivered excellence on time, great work and great team, thanks!
Founded in 2001, we are a multiple award winning, highly experienced multidisciplinary company specialising in lean product development through rapid prototyping - transforming ideas from concept to life. Our industry-leading team combines deep expertise, cutting-edge technology, and advanced equipment to validate emerging ideas—transforming them into market-ready hardware and software solutions.
Our experience dates back to the 1990s with ANU "Robotics Systems Lab", CSIRO, NICTA (aka Data61), Seeing Machines, Location Aware Technologies, and Hemisphere GPS (aka BEELINE). For over 10 years now, we've been focused on validating R&D and taking ideas to commercialisation.
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