We provide rapid plastic injection moulding tools and plastic injection moulding parts in various industries. For a quick turnaround we can make an aluminium mould which cuts the lead-time and cost, but does no compromise quality. Additionally, we can use a “Master Unit Die”. Using this method, quality moulds can be produced with a very short lead-time at a very competitive price. Rapid injection tooling is often used as a “bridge” between plastic prototypes and production injection moulded parts. We pride ourselves on our excellent communication and customer focused mentality.

Rapid Injection moulding means that we can make a simple injection mould at lower cost, shorter lead time compared againt the mass production moulds without sacrifice product quality. The rapid injection mould is commonly used to fill in the gap between the rapid prototype and mass production parts, this is a proved better way to produce customized plastic products at low volume, or to further evalute product design and process capability of a new product before mass production.

Injection Moulding

Design For Manufacturing

Design For Manufacturing (DFM) is an essential part of the product development cycle. This process is always best carried out at the design/prototype stage, in order to keep overall product manufacturing cost to a minimum. We will do this as a matter of course for all rapid injection tooling inquiries.

There is no substitute for experience, and our experience has taught us to make moulds in a metal on condition for critical areas. Once the DFM is complete and mould layout is agreed, including position and type of gate, ejector pins position and parting line position are agreed, we make a mould and aim for holes to be small and walls to be thin, so that we can finely adjust the sizes to create parts of the correct geometry quickly. This way, we can get first off samples to you, and on your desk in a matter of days, often as quickly as 7-10 days if time is critical.

Surface Texture

Textures on a plastic product give a part the appearance of sandblasting, wood, leather or others effect designed by customer. If you require your parts to be textured, please just send us the specification, like Mold-Tech texture standards. We can apply textures of all kinds normally used in plastic injection moulding. For the rapid tooling, If you do not have specific requirement of your product appearance, we can apply direct sandblasting with different media size on the mould, this is a quick and cost effective way for rapid injection moulds.

Plastic Material Selection

We can produce parts in most kinds of injection mould-able plastics including a wide selection of engineering plastics for high performance components and also all general plastic materials. We can also provide 2 shot parts and over moulded parts according to your needs. In addition to plastic parts, we also provide compression and injection moulded rubber parts in a wide rage of materials including: EPDM, FKM, NBR, PU, Q, to name a few!

Rapid injection moulding process or moulded plastic products are widely applied in many industries, including most of commerical products, like home appliance industry, office accessories industry, electrical tools, auto industries and electronic devices.

Material Name Density Shrink Rate%
ABS (Acrylonitrile Butadiene Styrene) 1.05 – 1.18 0.50- 0.70
PP (Polypropylene) 0.90 – 0.92 1.00 – 2.50
PC (Polycarbonate) 1.18 – 1.22 0.50 – 0.80
PA/Nylon (Polyamide) 1.05 – 1.15 0.80 – 2.20
PVC (Polyvinyl Chloride) 1.10 – 1.70 0.30 – 1.30
POM (Polyoxymethylene) 1.40 – 1.42 0.20 – 0.25
PMMA (Polymethyl methacrylate) 1.17 – 1.20 0.20 – 0.60
HDPE (High Density Polyethylene) 0.94 – 0.97 1.50 – 3.00

Empowering Innovation in Pillar Valley, New South Wales, Australia

As a thriving business community in New South Wales, Australia, Pillar Valley is home to entrepreneurs and industry leaders who are shaping the future. At COLETEK, we're proud to be a trusted partner for many businesses in this vibrant region. As a multidisciplinary Australian engineering and product development company established in 2001, our team has spent decades honing our expertise and innovation. With our headquarters based in Pillar Valley, New South Wales, Australia, we're uniquely positioned to serve businesses across the region. Our engineers, designers, and project managers collaborate seamlessly, leveraging their collective knowledge and experience to develop innovative solutions that drive success. Whether your organization is looking to improve processes, create new products, or enhance customer experiences, our team is dedicated to delivering reliable, effective, and creative results. What sets us apart is our relentless focus on building lasting relationships with our clients. We take the time to understand their unique challenges, goals, and expectations, and we develop tailored solutions that meet their needs. As a business leader operating in Pillar Valley, New South Wales, Australia, you deserve a partner who will listen attentively, offer insightful guidance, and work tirelessly to help you achieve your objectives. By drawing upon our extensive experience and expertise in engineering and product development, we've helped numerous businesses throughout Australia – including those based in Pillar Valley, New South Wales, Australia – overcome complex challenges, capitalize on new opportunities, and build a sustainable competitive advantage. Our commitment to collaboration, innovation, and reliability has earned us a reputation as one of the most trusted and capable engineering and product development companies across the nation. At COLETEK, we're passionate about empowering businesses in Pillar Valley, New South Wales, Australia – and throughout Australia – to achieve their full potential. If you're seeking a partner who will work hand-in-hand with you to drive growth, improve operations, or create groundbreaking products, look no further. Reach out today to discover how our team can help you build something remarkable.

Let’s build something remarkable together.

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Injection Moulding Services for Pillar Valley – Our Clients: Big Brands & Small Businesses


Injection Moulding Services for Pillar Valley – Amazing Customer Testimonials

I have been working closely with COLETEK for the past 6 years now, and I must say, it is a success story :-). I highly respect their team, they are a pleasure to work with and top skilled professionals. In addition to their top Technical service, their customer service is brilliant and it is a rare find. Their PCB repair rework skills are top notch and a rare find in this industry. I have been working in the IT industry for the past 20 years in various fields and seen it all so I can say with certainty that they are the best around and I am looking forward to keep working with them in the future.

I was grateful to find Luke Cole at COLETEK in the early days of an invention idea. He was very patient and generous with information to guide me along the way. And even though I did not preceed with my project, I would still recommend his services. Thank you.

I was grateful to find Luke Cole at COLETEK in the early days of an invention idea. He was very patient and generous with information to guide me along the way. And even though I did not preceed with my project, I would still recommend his services. Thank you.

I have been working closely with COLETEK for the past 6 years now, and I must say, it is a success story :-). I highly respect their team, they are a pleasure to work with and top skilled professionals. In addition to their top Technical service, their customer service is brilliant and it is a rare find. Their PCB repair rework skills are top notch and a rare find in this industry. I have been working in the IT industry for the past 20 years in various fields and seen it all so I can say with certainty that they are the best around and I am looking forward to keep working with them in the future.

As the proprietor a DIY environmentally pest control products business I have been more then impressed with COLETEK's design capability and professionalism in assisting to realise an idea into reality. From concept, CAD drawings, 3D modelling, alterations right through to the finished product. I am extremely happy with our new termite control product. I have no hesitation in recommending COLETEK's services.

COLETEK have provided one to one communication throughout the development process and gone above and beyond in bringing our ideas closer to becoming a reality! Luke's expertise and knowledge with computer software and electronics is Jedi like, but what I liked most about working with him was his willingness and ability to think outside of the box.

We have used COLETEK on a couple of occasions and found their service to be professional and on time. We specialise in engineering and design of height safety equipment and since a lot of parts are made by casting from stainless steel we require a quick model before we proceed with the tool manufacture. COLETEK has been able to provide this quickly saving us valuable time and giving us peace of mind knowing our parts will look right when casted from stainless steel.

Intuitive, innovative & efficient are three words that would appropriately describe the COLETEK service. Luke and the team at COLETEK have taken our concepts to the next level.

As the proprietor a DIY environmentally pest control products business I have been more then impressed with COLETEK's design capability and professionalism in assisting to realise an idea into reality. From concept, CAD drawings, 3D modelling, alterations right through to the finished product. I am extremely happy with our new termite control product. I have no hesitation in recommending COLETEK's services.

We have used COLETEK on a couple of occasions and found their service to be professional and on time. We specialise in engineering and design of height safety equipment and since a lot of parts are made by casting from stainless steel we require a quick model before we proceed with the tool manufacture. COLETEK has been able to provide this quickly saving us valuable time and giving us peace of mind knowing our parts will look right when casted from stainless steel.

Intuitive, innovative & efficient are three words that would appropriately describe the COLETEK service. Luke and the team at COLETEK have taken our concepts to the next level.

COLETEK have provided one to one communication throughout the development process and gone above and beyond in bringing our ideas closer to becoming a reality! Luke's expertise and knowledge with computer software and electronics is Jedi like, but what I liked most about working with him was his willingness and ability to think outside of the box.