We have much experience with hardware prototyping of plastic parts, metal parts and electronic parts. Electro-mechanical prototypes typically require software prototyping, which we also have much experience with.
We are confident we can deliver rapid prototyping solutions for you. The following sections outline some key phases.
Our core business is focused on projects that have a break-even point, such as resale via mass production. To learn more about this see our page on Bungabbee New Product Development.
Product Design Phase (Computer modeling from scratch or 3D scanning)
During this phase we assess your requirements to determine if we are best to design your model from scratch using 3D CAD tools, 3D animations tools, or perform a 3D scan an mock up model.
While 3D scanning sounds like an easy option, it is not perfect, and requires much cleaning up of the model. Further it produces a file with point cloud data, which then must be converted to a typical CAD file (e.g. .igs, .stp, and/or .stl). It is because of these reasons, it is generally quicker to create the design from scratch (unless the target requirement is just to reprint the scanned object without any additional design features - which is a service we're not keen on providing).
In terms of electronics - generally we design custom electronics to get the unit cost down, but in some cases we might use off-the-shelve electronics (e.g. Proof-of-concept prototype).
Product Prototyping Phase
Plastic mechanical parts will likely be 3D printed via various methods such as Fused Deposition Modeling (FDM), Stereolithography (SLA), Selective Laser Sintering (SLS), Multi Jet Fusion (MJF) or CNC'ed in some cases. The material options are kinda endless from rigid to rubbers, such as ABS, PLA, Polycarbonate (PC), Acrylic (PMMA), PET, PEEK, Polyamide aka Nylon (PA), Glass reinforced nylon (PA66+GF), Polyurethane (PU), Polypropylene (PP), Polyvinyl Chloride (PCV), Thermoplastic Elastomer (TPE), Thermoplastic Olefin (TPO), Thermoplastic Polyurethane (TPU), PEBA 2301, Nitrile Rubber (NBR), Polytetrafluoroethylene aka Teflon (PTFE) and more. There are also various finish options such as transparent, transulent, colours, electro-plating, reflective mirror, and screen-printing graphics.
Metal mechanical parts can be 3D printed also, however in our opinion CNC is still the better option. The material options are also kinda endless such as aluminum (AL), steel, stainless steel (SS), brass, etc. There are also various finish options such as blackening, electro-plating (Chrome-plating, Nickel-chrome plating, Zinc-plating, Galvanizing), anodized (black, matte clear), and chromating conversion.
We've also made prototypes using materials such as Carbon Fiber, Fibreglass, Glass wool, DuPont, Vectran, conductive thread, and look forward to playing with Graphene one day.
Electronic parts will involve manufacturing of bare PCBs, then assembling PCB surface-mount (SMT) and through-hole (THT) components via soldering methods such as a stencils, reflow oven, IR heat lamp, hotair rework station, soldering iron, etc.
Hardware bugs are likely, and we'd hack things to make the working prototype. During this process we'll make notes on the design changes required for the next revision.
Expert Engineering and Product Development in Bungabbee, New South Wales, Australia with COLETEK
As a business owner or decision-maker in Bungabbee, New South Wales, Australia, you understand the importance of reliability and innovation in your industry. That's where COLETEK comes in - a multidisciplinary Australian engineering and product development company established in 2001.
In operation for over two decades, we have built a trusted national reputation by delivering tailored solutions to businesses across Bungabbee, New South Wales, Australia and throughout Australia. Our commitment to collaboration and capability has earned us a strong track record of successfully supporting clients from diverse sectors, including engineering, manufacturing, and beyond.
We're proud to call Bungabbee, New South Wales, Australia our base of operations, and we take pride in our ability to understand the unique needs and circumstances of local businesses. Whether you're seeking assistance with product development, engineering expertise, or overall strategic guidance, COLETEK is well-equipped to help.
What sets us apart? Our multidisciplinary approach, combining engineering with a deep understanding of business operations, enables us to offer holistic solutions that drive real results. By leveraging our expertise in areas such as mechanical design, systems integration, and project management, we empower businesses like yours to overcome complex challenges and achieve their goals.
In Bungabbee, New South Wales, Australia, you don't have to worry about getting lost in the national or global landscape. With COLETEK, you can count on a local partner that knows your region, understands your market, and is committed to delivering tailored support whenever you need it.
Ready to take your business forward? Let's harness our collective capabilities and build something remarkable together. Operating throughout Bungabbee, New South Wales, Australia and beyond, we're confident in our ability to drive meaningful improvements for clients across various industries.
Let’s build something remarkable together.
Contact UsRapid 3D Prototyping for Bungabbee – Our Clients: Big Brands & Small Businesses
Rapid 3D Prototyping for Bungabbee – Amazing Customer Testimonials
I have been working closely with COLETEK for the past 6 years now, and I must say, it is a success story :-). I highly respect their team, they are a pleasure to work with and top skilled professionals. In addition to their top Technical service, their customer service is brilliant and it is a rare find. Their PCB repair rework skills are top notch and a rare find in this industry. I have been working in the IT industry for the past 20 years in various fields and seen it all so I can say with certainty that they are the best around and I am looking forward to keep working with them in the future.
I have been working closely with COLETEK for the past 6 years now, and I must say, it is a success story :-). I highly respect their team, they are a pleasure to work with and top skilled professionals. In addition to their top Technical service, their customer service is brilliant and it is a rare find. Their PCB repair rework skills are top notch and a rare find in this industry. I have been working in the IT industry for the past 20 years in various fields and seen it all so I can say with certainty that they are the best around and I am looking forward to keep working with them in the future.
Founded in 2001, we are a multiple award winning, highly experienced multidisciplinary company specialising in lean product development through rapid prototyping - transforming ideas from concept to life. Our industry-leading team combines deep expertise, cutting-edge technology, and advanced equipment to validate emerging ideas—transforming them into market-ready hardware and software solutions.
Our experience dates back to the 1990s with ANU "Robotics Systems Lab", CSIRO, NICTA (aka Data61), Seeing Machines, Location Aware Technologies, and Hemisphere GPS (aka BEELINE). For over 10 years now, we've been focused on validating R&D and taking ideas to commercialisation.
Useful Links
Location
Servicing worldwide, notably:
Australia, NZ, UK, USA, Canada, Europe, UAE, and Asia