We have much experience with hardware prototyping of plastic parts, metal parts and electronic parts. Electro-mechanical prototypes typically require software prototyping, which we also have much experience with.
We are confident we can deliver rapid prototyping solutions for you. The following sections outline some key phases.
Our core business is focused on projects that have a break-even point, such as resale via mass production. To learn more about this see our page on Victoria New Product Development.
Product Design Phase (Computer modeling from scratch or 3D scanning)
During this phase we assess your requirements to determine if we are best to design your model from scratch using 3D CAD tools, 3D animations tools, or perform a 3D scan an mock up model.
While 3D scanning sounds like an easy option, it is not perfect, and requires much cleaning up of the model. Further it produces a file with point cloud data, which then must be converted to a typical CAD file (e.g. .igs, .stp, and/or .stl). It is because of these reasons, it is generally quicker to create the design from scratch (unless the target requirement is just to reprint the scanned object without any additional design features - which is a service we're not keen on providing).
In terms of electronics - generally we design custom electronics to get the unit cost down, but in some cases we might use off-the-shelve electronics (e.g. Proof-of-concept prototype).
Product Prototyping Phase
Plastic mechanical parts will likely be 3D printed via various methods such as Fused Deposition Modeling (FDM), Stereolithography (SLA), Selective Laser Sintering (SLS), Multi Jet Fusion (MJF) or CNC'ed in some cases. The material options are kinda endless from rigid to rubbers, such as ABS, PLA, Polycarbonate (PC), Acrylic (PMMA), PET, PEEK, Polyamide aka Nylon (PA), Glass reinforced nylon (PA66+GF), Polyurethane (PU), Polypropylene (PP), Polyvinyl Chloride (PCV), Thermoplastic Elastomer (TPE), Thermoplastic Olefin (TPO), Thermoplastic Polyurethane (TPU), PEBA 2301, Nitrile Rubber (NBR), Polytetrafluoroethylene aka Teflon (PTFE) and more. There are also various finish options such as transparent, transulent, colours, electro-plating, reflective mirror, and screen-printing graphics.
Metal mechanical parts can be 3D printed also, however in our opinion CNC is still the better option. The material options are also kinda endless such as aluminum (AL), steel, stainless steel (SS), brass, etc. There are also various finish options such as blackening, electro-plating (Chrome-plating, Nickel-chrome plating, Zinc-plating, Galvanizing), anodized (black, matte clear), and chromating conversion.
We've also made prototypes using materials such as Carbon Fiber, Fibreglass, Glass wool, DuPont, Vectran, conductive thread, and look forward to playing with Graphene one day.
Electronic parts will involve manufacturing of bare PCBs, then assembling PCB surface-mount (SMT) and through-hole (THT) components via soldering methods such as a stencils, reflow oven, IR heat lamp, hotair rework station, soldering iron, etc.
Hardware bugs are likely, and we'd hack things to make the working prototype. During this process we'll make notes on the design changes required for the next revision.
Reliable Engineering and Product Development for Victoria, Australia: Your Partner in Success
As a trusted national reputation in the engineering and product development scene, COLETEK is dedicated to supporting businesses across Victoria, Australia in achieving their goals. With our multidisciplinary team based in Victoria, Australia and operating throughout Australia, we bring together experts from various fields to develop innovative solutions that drive success.
Established in 2001, COLETEK has built a reputation for delivering reliable products and services, fostering collaboration with clients, and leveraging cutting-edge technology to stay ahead of the curve. Our commitment to excellence has earned us recognition as a leader in product development.
For businesses operating in Victoria, Australia, finding a partner that truly understands their unique challenges and opportunities is crucial. That's where COLETEK comes in – a trusted ally with extensive experience working with clients in various sectors across the Australian market. Our team's expertise encompasses engineering, product development, and innovation, allowing us to bring holistic solutions to the table.
What sets us apart from others? It's our ability to work closely with your business to gain a deep understanding of your needs and goals. By leveraging this knowledge, we design and develop products that exceed expectations – backed by a foundation of rigorous testing and validation. Our collaborative approach ensures seamless integration into your operations, ensuring long-term success.
As Victoria, Australia's diverse economy continues to thrive, COLETEK remains committed to supporting local businesses navigating the ever-changing landscape. Whether you're looking to improve manufacturing processes, optimize supply chain efficiency, or develop groundbreaking products, we're your trusted partner in product development and engineering – based in Victoria, Australia with a national presence.
We believe that every business deserves access to expert advice, innovative solutions, and reliable support. In COLETEK, you'll find a dedicated team committed to helping Victoria-based businesses achieve their goals. Let's build something remarkable together – get in touch today!
