We have much experience with hardware prototyping of plastic parts, metal parts and electronic parts. Electro-mechanical prototypes typically require software prototyping, which we also have much experience with.
We are confident we can deliver rapid prototyping solutions for you. The following sections outline some key phases.
Our core business is focused on projects that have a break-even point, such as resale via mass production. To learn more about this see our page on Mirboo New Product Development.
Product Design Phase (Computer modeling from scratch or 3D scanning)
During this phase we assess your requirements to determine if we are best to design your model from scratch using 3D CAD tools, 3D animations tools, or perform a 3D scan an mock up model.
While 3D scanning sounds like an easy option, it is not perfect, and requires much cleaning up of the model. Further it produces a file with point cloud data, which then must be converted to a typical CAD file (e.g. .igs, .stp, and/or .stl). It is because of these reasons, it is generally quicker to create the design from scratch (unless the target requirement is just to reprint the scanned object without any additional design features - which is a service we're not keen on providing).
In terms of electronics - generally we design custom electronics to get the unit cost down, but in some cases we might use off-the-shelve electronics (e.g. Proof-of-concept prototype).
Product Prototyping Phase
Plastic mechanical parts will likely be 3D printed via various methods such as Fused Deposition Modeling (FDM), Stereolithography (SLA), Selective Laser Sintering (SLS), Multi Jet Fusion (MJF) or CNC'ed in some cases. The material options are kinda endless from rigid to rubbers, such as ABS, PLA, Polycarbonate (PC), Acrylic (PMMA), PET, PEEK, Polyamide aka Nylon (PA), Glass reinforced nylon (PA66+GF), Polyurethane (PU), Polypropylene (PP), Polyvinyl Chloride (PCV), Thermoplastic Elastomer (TPE), Thermoplastic Olefin (TPO), Thermoplastic Polyurethane (TPU), PEBA 2301, Nitrile Rubber (NBR), Polytetrafluoroethylene aka Teflon (PTFE) and more. There are also various finish options such as transparent, transulent, colours, electro-plating, reflective mirror, and screen-printing graphics.
Metal mechanical parts can be 3D printed also, however in our opinion CNC is still the better option. The material options are also kinda endless such as aluminum (AL), steel, stainless steel (SS), brass, etc. There are also various finish options such as blackening, electro-plating (Chrome-plating, Nickel-chrome plating, Zinc-plating, Galvanizing), anodized (black, matte clear), and chromating conversion.
We've also made prototypes using materials such as Carbon Fiber, Fibreglass, Glass wool, DuPont, Vectran, conductive thread, and look forward to playing with Graphene one day.
Electronic parts will involve manufacturing of bare PCBs, then assembling PCB surface-mount (SMT) and through-hole (THT) components via soldering methods such as a stencils, reflow oven, IR heat lamp, hotair rework station, soldering iron, etc.
Hardware bugs are likely, and we'd hack things to make the working prototype. During this process we'll make notes on the design changes required for the next revision.
Trusted Engineering and Product Development for Businesses in Mirboo, Victoria, Australia
Coletek is proud to serve businesses across Mirboo, Victoria, Australia, and beyond, providing innovative engineering and product development solutions that drive success. Since our inception in 2001 as a multidisciplinary Australian company, we've built a reputation for reliability, collaboration, and capability.
We understand the unique challenges faced by businesses in Mirboo, Victoria, Australia, and are committed to delivering tailored solutions that meet their specific needs. Our team of experienced professionals is dedicated to helping local businesses thrive, whether they're looking to improve processes, expand offerings, or enter new markets.
Coletek's national reputation is built on our ability to bring together diverse disciplines under one roof. This unique combination of expertise enables us to approach challenges from multiple angles, ensuring that our clients receive the best possible outcomes. From conceptualization to implementation and beyond, we're a trusted partner for businesses in Mirboo, Victoria, Australia seeking effective engineering and product development support.
In a rapidly changing business landscape, it's essential for companies in Mirboo, Victoria, Australia to stay ahead of the curve. Coletek is committed to helping local businesses adapt, innovate, and grow through our expertise in engineering and product development. By partnering with us, you'll gain access to cutting-edge knowledge, innovative thinking, and a deep understanding of your industry.
Whether you're seeking to streamline operations, enhance customer experiences, or launch new products, Coletek is uniquely positioned to empower your business for success. We're based in Mirboo, Victoria, Australia, and operate throughout the nation, with a network that spans the country. Contact us today to learn more about how our trusted engineering and product development services can help your company excel.
