We have much experience with hardware prototyping of plastic parts, metal parts and electronic parts. Electro-mechanical prototypes typically require software prototyping, which we also have much experience with.
We are confident we can deliver rapid prototyping solutions for you. The following sections outline some key phases.
Our core business is focused on projects that have a break-even point, such as resale via mass production. To learn more about this see our page on Tahara New Product Development.
Product Design Phase (Computer modeling from scratch or 3D scanning)
During this phase we assess your requirements to determine if we are best to design your model from scratch using 3D CAD tools, 3D animations tools, or perform a 3D scan an mock up model.
While 3D scanning sounds like an easy option, it is not perfect, and requires much cleaning up of the model. Further it produces a file with point cloud data, which then must be converted to a typical CAD file (e.g. .igs, .stp, and/or .stl). It is because of these reasons, it is generally quicker to create the design from scratch (unless the target requirement is just to reprint the scanned object without any additional design features - which is a service we're not keen on providing).
In terms of electronics - generally we design custom electronics to get the unit cost down, but in some cases we might use off-the-shelve electronics (e.g. Proof-of-concept prototype).
Product Prototyping Phase
Plastic mechanical parts will likely be 3D printed via various methods such as Fused Deposition Modeling (FDM), Stereolithography (SLA), Selective Laser Sintering (SLS), Multi Jet Fusion (MJF) or CNC'ed in some cases. The material options are kinda endless from rigid to rubbers, such as ABS, PLA, Polycarbonate (PC), Acrylic (PMMA), PET, PEEK, Polyamide aka Nylon (PA), Glass reinforced nylon (PA66+GF), Polyurethane (PU), Polypropylene (PP), Polyvinyl Chloride (PCV), Thermoplastic Elastomer (TPE), Thermoplastic Olefin (TPO), Thermoplastic Polyurethane (TPU), PEBA 2301, Nitrile Rubber (NBR), Polytetrafluoroethylene aka Teflon (PTFE) and more. There are also various finish options such as transparent, transulent, colours, electro-plating, reflective mirror, and screen-printing graphics.
Metal mechanical parts can be 3D printed also, however in our opinion CNC is still the better option. The material options are also kinda endless such as aluminum (AL), steel, stainless steel (SS), brass, etc. There are also various finish options such as blackening, electro-plating (Chrome-plating, Nickel-chrome plating, Zinc-plating, Galvanizing), anodized (black, matte clear), and chromating conversion.
We've also made prototypes using materials such as Carbon Fiber, Fibreglass, Glass wool, DuPont, Vectran, conductive thread, and look forward to playing with Graphene one day.
Electronic parts will involve manufacturing of bare PCBs, then assembling PCB surface-mount (SMT) and through-hole (THT) components via soldering methods such as a stencils, reflow oven, IR heat lamp, hotair rework station, soldering iron, etc.
Hardware bugs are likely, and we'd hack things to make the working prototype. During this process we'll make notes on the design changes required for the next revision.
Partner with COLETEK: Engineering Excellence in Tahara, Victoria, Australia
Situated in the heart of Tahara, Victoria, Australia, COLETEK is a multidisciplinary engineering and product development company that has been serving businesses across this region for over two decades. Since our establishment in 2001, we've built a reputation as trusted advisors and innovative problem-solvers, operating throughout Australia to deliver world-class solutions.
As a local business ourselves, we understand the unique challenges faced by organizations in Tahara and surrounding areas. That's why we're committed to providing tailored support that meets the distinct needs of our clients. Whether you're looking for reliability, collaboration, or simply a trusted partner to help bring your vision to life, COLETEK is here to assist.
Our team of expert engineers and product developers has the capability to tackle complex projects across various industries. We take pride in our ability to adapt to the ever-evolving needs of businesses in Tahara, Victoria, Australia, and we're dedicated to helping you achieve your goals through innovative engineering solutions.
At COLETEK, we believe that building strong relationships with our clients is key to delivering exceptional results. That's why we take the time to understand your specific challenges and provide personalized support tailored to your unique needs. Our commitment to collaboration and open communication ensures that you receive the guidance and expertise you need to drive success.
If you're looking for a trusted partner in Tahara, Victoria, Australia, to help you navigate the engineering and product development landscape, look no further than COLETEK. With our extensive experience, cutting-edge capabilities, and national reputation for excellence, we're confident in our ability to assist businesses across this region.
So why wait? Let's get started on your next project today! For more information or to discuss your specific needs, please don't hesitate to contact us.
