We have much experience with hardware prototyping of plastic parts, metal parts and electronic parts. Electro-mechanical prototypes typically require software prototyping, which we also have much experience with.
We are confident we can deliver rapid prototyping solutions for you. The following sections outline some key phases.
Our core business is focused on projects that have a break-even point, such as resale via mass production. To learn more about this see our page on Buffalo River New Product Development.
Product Design Phase (Computer modeling from scratch or 3D scanning)
During this phase we assess your requirements to determine if we are best to design your model from scratch using 3D CAD tools, 3D animations tools, or perform a 3D scan an mock up model.
While 3D scanning sounds like an easy option, it is not perfect, and requires much cleaning up of the model. Further it produces a file with point cloud data, which then must be converted to a typical CAD file (e.g. .igs, .stp, and/or .stl). It is because of these reasons, it is generally quicker to create the design from scratch (unless the target requirement is just to reprint the scanned object without any additional design features - which is a service we're not keen on providing).
In terms of electronics - generally we design custom electronics to get the unit cost down, but in some cases we might use off-the-shelve electronics (e.g. Proof-of-concept prototype).
Product Prototyping Phase
Plastic mechanical parts will likely be 3D printed via various methods such as Fused Deposition Modeling (FDM), Stereolithography (SLA), Selective Laser Sintering (SLS), Multi Jet Fusion (MJF) or CNC'ed in some cases. The material options are kinda endless from rigid to rubbers, such as ABS, PLA, Polycarbonate (PC), Acrylic (PMMA), PET, PEEK, Polyamide aka Nylon (PA), Glass reinforced nylon (PA66+GF), Polyurethane (PU), Polypropylene (PP), Polyvinyl Chloride (PCV), Thermoplastic Elastomer (TPE), Thermoplastic Olefin (TPO), Thermoplastic Polyurethane (TPU), PEBA 2301, Nitrile Rubber (NBR), Polytetrafluoroethylene aka Teflon (PTFE) and more. There are also various finish options such as transparent, transulent, colours, electro-plating, reflective mirror, and screen-printing graphics.
Metal mechanical parts can be 3D printed also, however in our opinion CNC is still the better option. The material options are also kinda endless such as aluminum (AL), steel, stainless steel (SS), brass, etc. There are also various finish options such as blackening, electro-plating (Chrome-plating, Nickel-chrome plating, Zinc-plating, Galvanizing), anodized (black, matte clear), and chromating conversion.
We've also made prototypes using materials such as Carbon Fiber, Fibreglass, Glass wool, DuPont, Vectran, conductive thread, and look forward to playing with Graphene one day.
Electronic parts will involve manufacturing of bare PCBs, then assembling PCB surface-mount (SMT) and through-hole (THT) components via soldering methods such as a stencils, reflow oven, IR heat lamp, hotair rework station, soldering iron, etc.
Hardware bugs are likely, and we'd hack things to make the working prototype. During this process we'll make notes on the design changes required for the next revision.
Empowering Businesses in Buffalo River, Victoria, Australia with Innovative Engineering and Product Development Solutions
Celebrating over two decades of experience, COLETEK is a trusted Australian engineering and product development company dedicated to partnering with businesses across Buffalo River, Victoria, Australia and beyond. Since our inception in 2001, we've remained committed to delivering cutting-edge solutions that empower local companies to achieve their goals.
Headquartered in Buffalo River, Victoria, Australia, we're uniquely positioned to understand the specific challenges faced by regional businesses. Our team of experts is passionate about leveraging their multidisciplinary skillset to develop tailored engineering and product development strategies that drive success. From concept to market, we work closely with clients to bring innovative ideas to life, mitigating risks and maximizing results.
As a respected national player in the industry, COLETEK has developed an impressive portfolio of projects across various sectors. By building strong relationships with our clients and fostering open communication, we're able to provide reliable and flexible support tailored to meet the unique needs of businesses operating throughout Buffalo River, Victoria, Australia and nationwide.
At COLETEK, we pride ourselves on being a collaborative partner, delivering solutions that exceed expectations and contribute to the growth and prosperity of our clients. Our expertise in engineering and product development enables us to navigate complex challenges and deliver innovative, high-quality products and services that meet the evolving needs of businesses in Buffalo River, Victoria, Australia.
If you're looking for a trusted partner to drive your business forward, look no further than COLETEK. With our team's expertise, dedication, and commitment to exceptional service, we're well-equipped to support your venture across Buffalo River, Victoria, Australia and beyond. Let us help you create something remarkable – contact us today!
