We have much experience with hardware prototyping of plastic parts, metal parts and electronic parts. Electro-mechanical prototypes typically require software prototyping, which we also have much experience with.
We are confident we can deliver rapid prototyping solutions for you. The following sections outline some key phases.
Our core business is focused on projects that have a break-even point, such as resale via mass production. To learn more about this see our page on Boigbeat New Product Development.
During this phase we assess your requirements to determine if we are best to design your model from scratch using 3D CAD tools, 3D animations tools, or perform a 3D scan an mock up model.
While 3D scanning sounds like an easy option, it is not perfect, and requires much cleaning up of the model. Further it produces a file with point cloud data, which then must be converted to a typical CAD file (e.g. .igs, .stp, and/or .stl). It is because of these reasons, it is generally quicker to create the design from scratch (unless the target requirement is just to reprint the scanned object without any additional design features - which is a service we're not keen on providing).
In terms of electronics - generally we design custom electronics to get the unit cost down, but in some cases we might use off-the-shelve electronics (e.g. Proof-of-concept prototype).
Plastic mechanical parts will likely be 3D printed via various methods such as Fused Deposition Modeling (FDM), Stereolithography (SLA), Selective Laser Sintering (SLS), Multi Jet Fusion (MJF) or CNC'ed in some cases. The material options are kinda endless from rigid to rubbers, such as ABS, PLA, Polycarbonate (PC), Acrylic (PMMA), PET, PEEK, Polyamide aka Nylon (PA), Glass reinforced nylon (PA66+GF), Polyurethane (PU), Polypropylene (PP), Polyvinyl Chloride (PCV), Thermoplastic Elastomer (TPE), Thermoplastic Olefin (TPO), Thermoplastic Polyurethane (TPU), PEBA 2301, Nitrile Rubber (NBR), Polytetrafluoroethylene aka Teflon (PTFE) and more. There are also various finish options such as transparent, transulent, colours, electro-plating, reflective mirror, and screen-printing graphics.
Metal mechanical parts can be 3D printed also, however in our opinion CNC is still the better option. The material options are also kinda endless such as aluminum (AL), steel, stainless steel (SS), brass, etc. There are also various finish options such as blackening, electro-plating (Chrome-plating, Nickel-chrome plating, Zinc-plating, Galvanizing), anodized (black, matte clear), and chromating conversion.
We've also made prototypes using materials such as Carbon Fiber, Fibreglass, Glass wool, DuPont, Vectran, conductive thread, and look forward to playing with Graphene one day.
Electronic parts will involve manufacturing of bare PCBs, then assembling PCB surface-mount (SMT) and through-hole (THT) components via soldering methods such as a stencils, reflow oven, IR heat lamp, hotair rework station, soldering iron, etc.
Hardware bugs are likely, and we'd hack things to make the working prototype. During this process we'll make notes on the design changes required for the next revision.
As a trusted multidisciplinary engineering and product development company established in 2001, we at COLETEK are committed to delivering exceptional results for businesses throughout Australia, including right here in Boigbeat, Victoria, Australia. With years of experience supporting innovation and technical challenges, our team is well-equipped to collaborate with entrepreneurs, startups, and established companies alike.
By leveraging our comprehensive understanding of engineering and product development principles, we offer tailored solutions that cater to the unique needs of businesses operating within Boigbeat, Victoria, Australia. Our capabilities extend beyond mere problem-solving, as we strive to build lasting partnerships based on trust, open communication, and a shared commitment to achieving outstanding outcomes.
In our capacity as a multidisciplinary engineering and product development company, we are uniquely positioned to address the diverse technical challenges facing businesses in Boigbeat, Victoria, Australia. From supporting product design and development through to ensuring seamless integration with existing systems, our team is dedicated to delivering reliable, effective solutions that elevate business performance.
This commitment to excellence has earned us a trusted reputation nationwide, with clients throughout Australia turning to COLETEK for support in overcoming complex engineering and product development challenges. Based in Boigbeat, Victoria, Australia, we are proud to serve the local community while also operating throughout Australia.
We understand that businesses in Boigbeat, Victoria, Australia have distinct needs and priorities. That's why our approach is centered on collaboration, communication, and a deep understanding of each client's unique goals and objectives. Whether your organization requires assistance with product development or engineering support, we are here to provide tailored guidance and expertise.
COLETEK proved to be the perfect choice to help us kick our project off. Their analysis of the problem we presented with them with, and their suggestions for the most efficient and effective way to achieve a solution prevented us wasting time and money heading down the wrong path. I'd recommend COLETEK without any reservations.
As a leading technology solutions provider we carefully choose our partners to outsource some of our projects. Black Box has partnered with COLETEK in delivering numerous projects. Every single time they have delivered work of highest standard and meet our project deadlines. It's a pleasure to work with COLETEK team headed by Luke and hope to work on many more projects in the future.